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當前位置:主頁 > 產品中心 > 小瓶機灌裝設備 > 小瓶機灌裝設備

產品類別:小瓶機灌裝設備

產品名稱:三和一小瓶機

產品詳情

本興機械公司的三合一灌裝機采用集沖洗、灌裝、旋蓋為一體的全自動多功能聯合機組,它適用于各種無氣飲料、油醋、果酒、礦泉水、純凈水的自動沖洗、灌裝、封口,該線設計獨特、式樣新穎、功能齊全、適應性強、操作使用方便、外形造型美觀、自動化程度高,是目前國內理想灌裝設備。
瓶子由瓶子風送系統通過撥瓶星輪傳送至三合一灌裝機。沖瓶機回轉盤上裝有瓶夾,瓶夾夾住瓶口沿一導軌翻轉180°,使瓶口向下。在沖瓶機特定區域,噴嘴噴出沖瓶消毒液或水,對瓶子內壁進行沖洗。瓶子經沖洗、瀝干后在瓶夾夾持下沿導軌再翻轉180°,使瓶口向上。洗凈后的瓶子通過撥瓶星輪由沖瓶機導出并傳送至灌裝機。進入灌裝機的瓶子由瓶頸托板卡住瓶口保持。灌裝閥通過閥升降機構在凸輪作用下實現下降與上升。灌裝采用壓力灌裝方式。灌裝閥下降接觸瓶口后打開完成灌裝過程,灌裝結束后灌裝閥上升離開瓶口,瓶子通過卡瓶頸過渡撥輪進入旋蓋機。旋蓋機上的止旋刀卡住瓶頸部位,保持瓶子直立并防止旋轉。旋蓋頭在旋蓋機上保持公轉并自轉,在凸輪作用下實現抓蓋、套蓋、旋蓋、脫蓋動作,完成整個封蓋過程。成品瓶通過出瓶撥輪從旋蓋機傳送到出瓶輸送鏈上,由輸送鏈傳送出三合一瓶裝機。整機設備采用封窗封閉,封窗高度高于設備最高點,進、出瓶處留有適當的通道,封窗底部留有排風槽。 
主要特點:
1.本機結構緊湊,控制系統完善,操作方便,自動化程度高。
2.與物料接觸的零件均采用優質不銹鋼制造,耐腐蝕,易清洗。
3.采用高精度、高速定量灌裝閥,液位準確無液損,確保優良的灌裝質量。
4.封蓋頭采用恒扭矩裝置,該裝置保證封蓋質量,并且不會損壞瓶蓋。 
5.采用高效的理蓋系統,有完善的喂蓋及保護裝置。
6.設有完善的清洗管理系統,確保灌裝前的沖洗質量。
7.變換瓶形,只需更換星輪及弧形板即可實現,操作簡單、方便。 
8.設有完善的過載保護裝置,能有效保護機器及操作者的安全。
9.本機采用變頻調速電機,可方便地進行生產能力的適當調整。
10.主要電器元件、變頻器、光電開關、接近開關、電控閥門等均采用德國勞易測、日本OMRON、SCHNEIDER等進口元件,以確保整機的優良性能。
11.控制系統具有水位自動控制、缺蓋檢測報警、沖瓶自停報警及班產量計數等功能。 
12.氣路系統所有元件均采用臺灣AIRTAC產品。
The three-in-one filling machine of Benxing Machinery Company adopts a fully automatic and multi-functional combined unit which integrates washing, filling and capping. It is suitable for automatic washing, filling and sealing of all kinds of airless beverages, oil and vinegar, fruit wine, mineral water and pure water. The line has unique design, novel style, complete function, strong adaptability, convenient operation, beautiful appearance, and automation degree. High, is the ideal filling equipment in China.
The bottles are conveyed to the three-in-one filling machine by the bottle air supply system through the dialing star wheel. A bottle clamp is arranged on the revolving disc of the bottle punching machine. The bottle clamp clamps the bottle mouth and flips 180 degrees along a guide rail to make the bottle mouth down. In the specific area of the bottle-punching machine, the nozzle sprays disinfectant or water to wash the inner wall of the bottle. After rinsing and draining, the bottle is turned 180 degrees along the guide rail under the clamp of the bottle to make the bottle mouth upward. The washed bottle is exported by the bottle puncher and transmitted to the filling machine through the dialing star wheel. The bottle entering the filling machine is held by the bottleneck bracket. The filling valve is lowered and raised by the valve lifting mechanism under the action of the cam. Pressure filling is used for filling. The filling valve opens after contacting the bottle mouth. After filling, the filling valve rises and leaves the bottle mouth. The bottle enters the capping machine through the bottle neck transition pulley. The knife on the capping machine clamps the bottle neck to keep the bottle upright and prevent rotation. The capping head keeps revolution and rotation on the capping machine. Under the action of the cam, the capping, capping and uncovering are realized, and the whole capping process is completed. The finished bottle is transferred from the cap screwdriver to the bottle delivery chain, and from the delivery chain to the three-in-one bottle filling machine. The whole machine is sealed by window closure. The height of the window closure is higher than the highest point of the equipment. Appropriate passages are left at the entry and exit of the bottle, and a vent groove is left at the bottom of the window closure.  
Main features:
1. The machine has compact structure, perfect control system, convenient operation and high degree of automation.
2. Parts in contact with materials are made of high-quality stainless steel, which is corrosion-resistant and easy to clean.
3. Using high-precision and high-speed quantitative filling valve, the liquid level is accurate and no liquid loss, ensuring good filling quality.
4. The capping head is equipped with a constant torque device, which ensures the quality of the capping and does not damage the cap.  
5. Adopt an efficient cover management system with perfect feeding cover and protective device.
6. Set up a perfect cleaning management system to ensure the washing quality before filling.
7. Changing bottle shape can be realized by replacing star wheel and arc plate, which is simple and convenient to operate.  
8. It has perfect overload protection device, which can effectively protect the safety of machines and operators.
9. The machine adopts variable frequency speed regulating motor, which can conveniently adjust the production capacity appropriately.
10. The main electrical components, frequency converters, photoelectric switches, proximity switches, electronic control valves and other imported components such as German Louis Testing, Japanese OMRON, SCHNEIDER are used to ensure the excellent performance of the whole machine.
11. The control system has the functions of automatic water level control, cap missing detection alarm, bottle washing self-stop alarm and shift output counting.  
12. All components of the air system are made of Taiwan AIRTAC products.

公司地址:廣東省東佛山市南海區獅山鎮羅村聯星上三工業區星和路3號之一
座機:0757-86663671 郵箱:m18038712339@163.com
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聯系人:鄧工13923277497
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